Introduction:
After in-line inspection of a garments industry, quality inspector arrange table inspection process. In the table quality inspection time, some basic tools are essential for inspect a garments to get a high quality. To get a defect less garments every inspector should confirm a environment that helps the operator to check the defects on garments.
Tools for Table Inspection in Garments Industry:
The inspector who is trained must be equipped with the following tools and environment.
- A wide table (of greenish grey color) lit with day-light type of tube lights, light quality should be enough to the tune of 1,000 lux.
- A measurement tape is needed.
- Another measuring tape in specially needed that is fixed on the table.
- Good quality scissors.
- Thread cutter.
- Gummed paper arrow tape in needed to display location of defects.
- Inspector must have a worksheet or production order sheet along with size-spec.
- Inspector must have special buyer instructions, in there any.
- For each style there should be an approved sample in close proximity to the inspector.
- If your factory has a quality manual approved by buyer, check with major or minor defects as per that manual.
- In absence of factory quality manual, use should be made of buyer manual enlisting major or minor defects.
The inspection table is the final barrier before a garment is released to the public. Trained personnel carefully evaluate each piece to ensure it fulfills quality standards. However, they require more than just a sharp eye. A variety of tools are used to provide a complete and fast inspection process. Let’s look at some of the main tools available on garment inspection tables:
1. Sharp Tools for Precise Checks:
- Sewing Shears/Scissors: Use sewing shears/scissors to remove loose threads, cut packaging materials, and snip stray fabric without ruining the garment.
- Seam Ripper (optional): Seam Ripper to remove stitches for minor repairs or flaw correction during inspection.
2. Illuminating the Details:
Task Lamp with Adjustable Brightness: Providing adequate lighting to identify small color differences, stitching irregularities, and a good perspective of the complete garment.
3. Gauging Measurements:
- Tape Measure: Verifying that the clothing meets the stated size chart specifications is very important for dimensional accuracy.
4. Examining Fabric Quality:
- Magnifying Glass: Enlarging the weave of the fabric to identify defects like holes, weak spots, or uneven dyeing.
- Fabric Gauges: Measuring fabric thickness to ensure consistency across different garment panels.
5. Tools for Final Touches:
- Lint Roller: Removing stray lint, threads, or dust particles that might have accumulated during production or storage.
- Wrinkle Release Spray (optional): For minor touch-ups to smoothen out any wrinkles that might hinder inspection.
Beyond the Essentials:
- Color Matching Light Box: Used for high-value garments or critical color matching to ensure consistency under different lighting conditions.
- Digital Calipers (optional): Providing more precise measurements for specific garment features like buttonholes or zipper lengths.
Choosing the Right Tools:
The specific instruments used on an inspection table will differ based on the type of garment being evaluated and the manufacturer’s quality control protocols. However, the fundamental equipment indicated above provides a good foundation for a thorough evaluation.
By providing inspectors with the necessary equipment, garment makers may assure a smooth and effective inspection process, resulting in higher-quality products and a delighted customer base.
Basic Tools for Table Inspection in Garments Industry
To conduct a successful table inspection, a few basic tools are required. Let’s look at these instruments and how important they are for sustaining quality standards in the garment industry.
- Inspection Table: The inspection table, as expected, is the foundation of table inspection. This table offers inspectors with a separate area where they can spread out garments and evaluate them under proper lighting. A strong, well-designed inspection table with ample surface area aids efficient inspection and allows inspectors to discover flaws with ease.
- Thread Clippers/Scissors: Loose threads are typical in garment manufacture and can detract from the overall look of the product. Thread clippers or scissors enable inspectors to quickly remove stray threads and neatly cut loose ends, improving the garment’s visual appeal and presentation.
- Defect Classification Guide: A comprehensive defect classification guide is a reference tool for inspectors to categorize and document numerous sorts of problems found during inspections. It establishes explicit norms and standards for problem identification, guaranteeing consistency throughout inspections and promoting effective communication between inspectors and key parties.
- Quality Control Checklist: A quality control checklist defines the specific criteria and requirements that garments must follow in order to pass inspection. It serves as a road map for inspectors, leading them through the inspection process and assisting them in conducting systematic garment evaluations. A well-designed checklist improves thoroughness and promotes consistent quality across batches.
- Pen and Notebook: While technology has transformed many elements of garment manufacture, a trusted pen and notepad are still essential tools for inspectors. Recording inspection findings, documenting flaws, and writing any further comments or observations promotes accountability and traceability throughout the manufacturing process.
The inspection table is the final barrier before a garment is released to the public. Trained personnel carefully evaluate each piece to ensure it fulfills quality standards. However, they require more than just a sharp eye. A variety of tools are used to provide a complete and fast inspection process. Let’s look at some of the main tools available on garment inspection tables:
1. Sharp Tools for Precise Checks:
- Sewing Shears/Scissors: Use sewing shears/scissors to remove loose threads, cut packaging materials, and snip stray fabric without ruining the garment.
- Seam Ripper (optional): Seam Ripper to remove stitches for minor repairs or flaw correction during inspection.
2. Illuminating the Details:
Task Lamp with Adjustable Brightness: Providing adequate lighting to identify small color differences, stitching irregularities, and a good perspective of the complete garment.
3. Gauging Measurements:
- Tape Measure: Verifying that the clothing meets the stated size chart specifications is very important for dimensional accuracy.
4. Examining Fabric Quality:
- Magnifying Glass: Enlarging the weave of the fabric to identify defects like holes, weak spots, or uneven dyeing.
- Fabric Gauges: Measuring fabric thickness to ensure consistency across different garment panels.
5. Tools for Final Touches:
- Lint Roller: Removing stray lint, threads, or dust particles that might have accumulated during production or storage.
- Wrinkle Release Spray (optional): For minor touch-ups to smoothen out any wrinkles that might hinder inspection.
Beyond the Essentials:
- Color Matching Light Box: Used for high-value garments or critical color matching to ensure consistency under different lighting conditions.
- Digital Calipers (optional): Providing more precise measurements for specific garment features like buttonholes or zipper lengths.
FAQ: Essential Tools for Garment Inspection Tables
Q: Are there any alternatives to sewing shears?
A: Sewing shears provide fine control, but some inspectors may prefer rotary cutters for speedier and smoother cloth trimming. Rotary cutters, on the other hand, require a firm cutting surface as well as vigilance to avoid injuring the garment.
Q: What type of magnifying glass is best for garment inspection?
A: For the majority of inspections, a handheld magnifying glass with 2-3x magnification works best. Headlamps with built-in magnification can also let you keep both hands free while inspecting.
Q: How important is a lint roller? Can’t inspectors just pick off lint by hand?
A: Lint rollers are a more effective and thorough way to remove lint, particularly from delicate fabrics or garments with intricate features. Picking lint by hand is time-consuming and may leave residue.
Q: Are wrinkle release sprays safe for all fabrics?
A: Always read the garment care label before using a wrinkle release spray. Some fabrics may be susceptible to the chemicals in these sprays. It’s better to apply them sparingly and only on tiny creases.
Q: What about tools for inspecting zippers and buttons?
A: Inspectors may use specialized tools such as zipper testers to evaluate zipper functionality and durability. Furthermore, button gauges can help ensure that buttons are the proper size and properly connected.
Q: How can inspectors keep their tools organized and readily available?
A: Having designated tool organizers or caddies on the inspection table can boost efficiency and prevent missing equipment.
Conclusion
To summarize, the proper conduct of table inspection in the garment sector is strongly reliant on the use of basic equipment suited to the specific requirements of quality control. Manufacturers can meet or exceed customer expectations by providing inspectors with the necessary tools indicated above.